INTRODUCTION Solder pastes are amorphous putty-like soldering materials used to solder surface-mounted components to the Printed Circuit Board. [1] The effect of solder paste on the PCB’s structural and functional integrity is the paramount factor to consider when deciding on selection of solder paste for application. Many factors which contribute towards the strength of the solder joint and its conduction efficiency need to be addressed as well. This is not just a discussion on what measures and precautions to take during PCB assembly and reflow, but also to put into question what a PCB design [2] engineer should consider ...
The time from concept to prototype has accelerated remarkably in the past decade. 3D printed prototype components in a wide variety of materials are available in hours. Machined or sheet metal components are available from rapid prototype shops in only one or two days. Prototype Printed Circuit Board Fabrication [1] and assembly companies like PNC have followed this trend towards faster prototypes and can now provide complete assemblies in less time than ever before. PNC can fabricate and deliver a bare 10-12-layer PCB in just three days, and a simple double-sided board in just 24 hours. However, even with the streamlining ...
No single printed circuit assembly [1] testing system will meet all the requirements of every manufacturing environment. PNC employees the three most commonly used testing methods for defect detection being Functional Test (FCT), In circuit Testing (ICT) and Flying probe testing. Each test method will have different results based on your test strategy. Your testing strategy must be developed with consideration to many factors such as reliability, cost or functionality traits. The key here is to detect defective boards and catch issues prior to end usage. Some considerations like opens, shorts, resistance, capacitance, inductance, diode issues, detecting incorrect component values, ...
PNC’s expertise in design, manufacturing printed circuit boards, PCB assembly, [1] and Box builds in one 70,000 sq./ft. facility makes us the ultimate total concept company. PNC’s unique manufacturing facility is just that, a PCB assembly usa manufacturer located in Nutley, New Jersey. PNC has been a vital supplier of electronics in the PCB industry for over 50 years and serves the military/defense, medical, aerospace, automotive, RF/Microwave, industrial and consumer sectors. Having these capabilities all in-house stream lines the turnkey process under one PO which is invaluable to our customers. ELECTRONIC DESIGN Being able to design in-house has its importance when ...
What is Conformal Coating? Conformal coating is protective chemical material coating applied after the final SMT PCB assembly [1] or through-hole assembly process. Coatings are comprised of 5 different types, Acrylic, Epoxy, Urethane, Silicone and Parylene resins. Applying the coatings to a PCB board assembly [2]can be done by hand spray, robotic spray, brush or dipping. The coating acts as an additional dielectric layer that provides protection due to environmental and mechanical stresses, such as thermal extremes, chemicals, dust, salt fog, abrasions, and moisture. In a PCB assembly [3] that has close spacing of conductive pathways or close ...